AIR VACUUM RIVETER

Product Description

Technical Data:

Suitable for: 5/32inch, 3/16 inch ,1/4 inch standard rivets and hemlock rivets

Air consumption: 4.8ltr.

Full force: 18KN @ 6bar

Stroke:20mm

Air pressure: 5~7bar

Noise Level: 75dB(A)

Net weight:1.7kgs

Packing Size()(mm):   Alum. Case():390x195x410mm 

                                  Brown Box():310x138x337mm

Air Supply Requirements

All tools are operated with compressed air at the range of 5~7Kgf/cm2 (75~100psi). We recommended the use of pressure regulators and filtering systems on the main air supply. These should be fitted within 3 meters of the tool to ensure maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses must have a minimum bore diameter of 6.4 millimeters or 1/4 inch.

Operation

Determine the size rivet that you are going to use. If setting 1/4” rivets no changes to the tool are necessary the 1/4” nosepiece is factory installed. To change the nosepiece remove it from rivet tool using wrench included. Select nosepiece that corresponds to the size rivet you are using and screw nosepiece clockwise onto rivet tool head.

Attach air line to air supply. Turn on the air ON/OFF valve by pushing the deflector ring up.

Insert a rivet mandrel into nosepiece. The rivet will be held in place by the vacuum. If rivet falls out of the nosepiece, vacuum is not strong enough. To increase amount of suction turn vacuum adjuster nut located on the side of the handle.

It is important that the tool be properly lubricated. Every 10,000 cycles the tool should be oiled with lubricating oil. There may be insufficient oil if the stroke of the tool is too small for proper installation. Without proper lubrication the tool will not work properly and parts will wear prematurely.

1)      Keep the tool upright during all operations. Connect the tool to the air supply and Turn on the air ON/OFF valve by pushing the deflector ring up. Note: Don’t push the trigger.

2)      Unscrew the oil fill screw from the body using the Allen wrench included.

3)      Fill the syringe (included) with hydraulic oil.

4)      Screw the filled syringe in the oil fill screw hole. Then slowly inject the oil into the tool (Make sure no air is injected.)  Adequate oil has been added as soon as resistance is sensed. The excess oil will flow back when the syringe is release if more oil is added than necessary.

5)      Unscrew and remove the syringe from the body.

6)      Screw the oil fill screw into the hole using the Allen wrench.

7)      Wipe off any excess oil.

To access jaws, remove nose housing to expose pulling mechanism and jaw case. To remove jaw case from pulling mechanism, use 2 wrenches (included). Jaws will be under slight spring pressure from the jaw pusher. Separate jaw case from pusher. Jaws will be loose. Clean jaws with a wire brush. Place a small dab of multi-purpose lithium grease on outside of jaws (not serrated side). Return jaws into jaw case ensuring proper placement of jaws. All serrated faces should be touching each other.

Head cleaning and oiling

Every 10,000 cycles the jaws of the tool should be cleaned and oiled. Disconnect the air supply and air valve. To access jaws unscrew nose housing then unscrew jaw guide. Jaws will be loose in jaw guide.

Clean jaws, jaw guide, jaw pusher, spring and thread area of the pulling head. Apply lubricant to the outside surface of jaws and inside surface of the jaw guide. Reassemble the head by placing the jaws into the jaw guide. Slide the spring and jaw pusher into the pulling head and screw the jaw guide onto the pulling head.

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